Introduction
Reliable Machinery Continuous carbonization furnace adopts indirect heating high-temperature dry distillation carbonization technology with a large rotary drum structure, The preheating method is LPG or natural gas. After the furnace temperature reaches above 500 degrees Celsius, the material is continuously fed into the rotating inner cylinder via a screw or belt conveyor, and undergoes preheating, drying, pyrolysis, and deep carbonization sequentially in a closed, high-temperature environment. The combustible gases (carbon monoxide, methane, etc.)
generated during the carbonization process are recovered, purified, and recycled back to thecombustion chamber as a heat source, achieving heat self-sufficiency, significantly reducing external fuel consumption, and supporting 24-hour uninterrupted production.
Applicable Raw Materials:
This continuous carbonization furnace is suitable for all types of biomass, such as rice husks, sawdust, coconut shells, bamboo, nut shells, straw, palm fiber, olive pomace, etc.
Raw material size should be within 30mm and moisture content within 15%.
For materials with high moisture content or large dimensions, pretreatment with upstream drying and crushing equipment can be performed.
Fuel type:
Only a small amount of LPG is required for the initial 1–2 hour preheating stage. After normal production begins, all heating fuel comes from the self-produced syngas of the biomass raw materials, drastically reducing long-term fuel costs.
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3D model diagram of Biomass Charcoal /Biochar making machine
Parameter
Model | THL-1000-II | THL-1200-II | THL-1500-II |
| Inner Drum Size | 1.0m* 11m | 1.2m* 11m | 1.5m* 11m |
Process capacity( average) | 1500-2000KG/H | 2000-2500KG/H | 3000-3500KG/H |
Pack& shipping | 2* 40 feet containers |
Preheating fuel | LPG/ Natural Gas |
Power consumption ( With control cabinet) | Rotating part: (Feed+drum+discharge) 4+2.2+5.5+4kw (15.7kw) |
Fan part:( main+ air blower)18.5+4kw (32.5kw) |
| Gasifier: 15kw |
| Model | RTH/SL/0690 | RTH/SL/1811
|
| Main carbonization drum | Thickness
| t=8mm | Thickness
| t=12mm |
| Material | 15crmo | Material | 15crmo |
| Dimensions | Φ600*9000(mm) | Dimensions | Φ1800*11000(mm) |
| Feeding method | Screw feeding | Feeding method | Screw feeding |
| Weight | 1600kg | Weight | 9300kg |
| Drive system | Motor power | 5.5kw | Motor power | 15kw |
| Reducer model | zsy255 | Reducer model | zsy160 |
| Drive mode | Motor+reducer+gear
| Drive mode | Motor+reducer+gear |
| Preheating system | Liquefied gas stove head
| 20Kcal*(6set) | Liquefied gas stove head
| 50Kcal*(6set) |
| Air blower | 9-19-4A-2.2kw(1set) | Air blower | 9-19-4A-4kw(1set) |
| Automatic ignition system | HB102(6set) | Automatic ignition system | HB102(6set) |
| Automatic detection alarm system | ZD258(6set)(Optional) | Automatic detection alarm system | ZD258(6set)(Optional) |
| Automatic temperature measurement system | KW268(1set)(Optional) | Automatic temperature measurement system | KW268(1set)(Optional) |
| Pyrolysis gas combustion system | Pipeline
| Φ219(1set) Manufacturer customized | Pipeline
| Φ377(1set) Manufacturer customized |
| Biogas burner | 180Kcal*(1set) | Biogas burner | 180Kcal*(1set) |
| Air distribution fan | 9-19-4A-2.2kw(1set) | Air distribution fan | 9-19-4A-3kw(1set) |
| Ignition burner | 20kcal(1set) | Ignition burner | 30kcal(1set) |
| Automatic ignition system | HB102(1set) | Automatic ignition system | HB102*(1set) |
| Automatic detection alarm system | ZD258(1set) | Automatic detection alarm system | ZD258(1set) |
| Main fan | y5-47-4C-4kw(1unit) | Main fan | y5-47-6C-15kw(1unit) |
| Dust removal device | Gravity dust collector*1 | Dust removal device | Gravity dust collector*1 |
| Condenser | Φ800*1800*1 | Condenser | Φ1000*1800*1 |
| Cracking chamber | Material | Ordinary carbon steel | Material | Ordinary carbon steel |
| Insulation material | High temperature resistant thermal insulation cotton | Insulation material | High temperature resistant thermal insulation cotton |
| Combustion chamber volume | 1.5 cubic | Combustion chamber volume | 3.5 cubic |
| Insulation room | Material | Ordinary carbon steel | Material | Ordinary carbon steel |
| Insulation material | Insulation cotton | Insulation material | Insulation cotton |
| Feed conveyor | Dimensions | Φ273*4500 | Dimensions | Φ325*4500 |
| Power | 3kw | Power | 4kw |
| Reducer Model | BLD-1 | Reducer Model | BLD-2 |
| Feeding conveyor | Dimensions | Φ273*6500(mm) | Dimensions | Φ377*7500(mm) |
| Power | 4kw | Power | 5.5kw |
| Reducer Model | BLD-2 | Reducer Model | BLD-2 |
| Sealing system | Sealing type | Fish scale soft seal | Sealing type | Fish scale soft seal |
| Material | Stainless steel | Material | Stainless steel |
| Control system | PLC | Siemens
| PLC | Siemens
|
| Electrical components | Chint | Electrical components | Chint |
| Cold carbon machine | Dimensions | Φ219*273*6000(mm)*3 | Dimensions | Φ273*Φ325*6000(mm)*3 |
| Power | 4kw | Power | 4kw |
| Reducer Model | BWD-2 | Reducer Model | BWD-2
|
| Evaporation tower | Form | Counterflow cooling tower
| Form | Counterflow cooling tower
|
| Cooling water volume | 10 cubic meters/h | Cooling water volume | 80 cubic meters/h |
| Motor power | 1.5kw | Motor power | 2.2kw |
Whole uint includes:
● 1, LPG( Liquid gas) Preheating---Gasifier
● 2, Electric ignition system
● 3, Feeding conveyor, discharging cooling conveyor
● 4, Main carbonizing drum, insulation layer, outer heat keeper frame
●5, Secondary combustion chamber
● 5, Smoke recycling & treatment system
● 6, Syngas burning sysetm
● 7, Dust collector system
Carbonization Process Flow Chart:
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Features
Advantages of this Continuous carbonization furnace:
● 1) Energy saving: only need two bottles of gas for preheating, after this all using syngas produced from materials carbonization.
● 2) Equipped newest smoke treatment & recycling system to recycle the wood gas produced from carbonization.
● 3) Larger capacity, 2500-3500kg/h input process capacity optional.
● 4) Smokeless , all dust and smoke will be completed treated.
● 5) High charcoal /biochar yield.
● 6) Easy to operate: No need to learn so much compared with traditional. controlled by program cabinet.
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Solution
Reliable Machinery® can provide the ONE-STOP Solution for biomass carbonization production lines including consultation, design, planning, manufacture, installation and follow-up upgrade to our clients in the world. We will offer a quality solution just right for you, according to your situation and requirements. If you want to know more about biomass carbonization equipment and production lines, please click the picture link below.
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